Boeing China President Sherry Carbary said the Zhoushan plant is "ready for the resumption of the 737 MAX delivery in China", according to a report published on Boeing China's WeChat page earlier this week.

The report is part of a series of promotional features planned by Boeing China to mark the 50th anniversary of its entry into the Chinese market. However, there is no doubt Boeing would most like to celebrate this 50th anniversary with the resumption of delivery and operations of the 737 MAX in China.

Boeing is now facing perhaps its most challenging situation since it entered the Chinese market half a century ago. It is staring down the barrel of order stagnation from Chinese airlines, hundreds of new aircraft it can't deliver to the Chinese customers, and a plant at Zhoushan that has not been actively functional for more than three years.

Boeing Zhoushan plant's bumpy startup

The Zhoushan plant has drawn attention since its conception, because it is the first time Boeing has decided to locate part of its aircraft production and delivery process outside of US territory since its foundation over a century ago.

The official name of the Chinese Boeing plant is Boeing Zhoushan 737 Completion and Delivery Center. The completion center is the joint venture of Boeing and COMAC, while the delivery center remains wholly owned by Boeing.

Boeing-zhoushan-plant
The Boeing Zhoushan Completion and Delivery Center was put into operation in 2018, and Boeing delivered two 737s in late 2018 and early 2019. Photo: Boeing China

The Zhoushan plant started construction in 2017. By the end of 2018, one 737 MAX (B-1178) was delivered to Air China, which was the first delivery from the plant. The delivery capacity for the Zhoushan plant was designed to accommodate 100 aircraft annually, according to Victoria Wilk, General Manager of the Zhoushan delivery center.

However, after two fatal accidents, China became the first country worldwide to ground the 737 MAX in March 2019. The ban is not yet lifted, leaving almost 100 delivered 737 MAX in storage in remote Chinese airports and over 100 new MAX waiting to be delivered to Chinese customers. He Guoquan, Chief Administration Officer of Zhoushan Completion Center, commented,

"The Zhoushan Completion and Delivery Center was put into operation in 2018, and we delivered two aircraft in late 2018 and early 2019. Since the 737 MAX was grounded, the Zhoushan factory has suspended actual aircraft completion and delivery. During this time, our main work is to build the system and improve the ability of all employees."

737-boeing-zhoushan-plant
The Zhoushan plant rented a retired Boeing 737 for the painting training to improve the employees' ability. Photo: Boeing China

Signs of 737 MAX return to delivery and operations

A series of signs indicate a forthcoming resumption of 737 MAX operations. Just yesterday, on August 20th, Xiamen Airlines ferried one of its sealed 737 MAX (B-1288) from Yinchuan to its base, Xiamen Gaoqi International Airport (XMN). All the senior management of Xiamen Airlines was at the airport to welcome it home.

In December 2021, CAAC issued an airworthiness derivative, confirming Boeing's relevant mitigation measures would eradicate the unsafe status caused by 737 MAX MCAS. This directive clears a regulatory hurdle for the 737 MAX's return to service in China.

Air China Celebrate Delivery of China’s First 737 MAX 8
Air China received one 737 MAX before the grounding in 2018 which is also the first delivery of the Zhoushan plant. Photo: Boeing

One month later, in January this year, Hainan Airlines unsealed one of its 737 MAX and ferried it back to its base at Haikou Meilan International Airport.

China Southern also conducted experimental flight test for its 737 MAX, which implemented the requirements demanded by the airworthiness derivative in the same month. Air China conducted the flight test later in February.

Now there are 97 Boeing 737 MAX owned by 13 Chinese airlines that are still grounded in China.

China Southern

24

Air China

16

Hainan Airlines

11

Shanghai Airlines

11

Xiamen Airlines

10

Shandong Airlines

7

Shenzhen Airlines

5

China Eastern

3

Lucky Air

3

OK Airways

2

Fuzhou Airlines

2

Kunming Airlines

2

9 Air

1

97

How much longer do you think the 737 MAX will be back in operation in China? And what do you think about the future of Boeing's Zhoushan plant? Share your thoughts with Simple Flying in the comments.